APLIWELD Secure+ exothermic welding - ATSA

APLIWELD® Secure+ exothermic welding

Soldadura exotérmica Apliweld Secure+, Apliweld Secure+ Exothermic welding, Soudure exothermique APLIWELD Secure+
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Apliweld® Secure+: Exothermic welding made efficient

The earthing systems and their connections should last for the lifetime of a building. APLIWELD® Secure+ technology meets this objective better than other weldings or traditional practices such as mechanical connections.

  1. Aplicaciones Tecnológicas
  2. /
  3. Smart Earthing
  4. /
  5. APLIWELD® Secure+ exothermic welding
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Exothermic welding
made efficient

Exothermic welding Apliweld Secure+ is the result of a process that achieves the molecular union of two or more metallic conductors through a chemical reaction. This molecular bond improves the mechanical, electrical and corrosion-related properties with respect to any mechanical connection.

The innovative tablet format of Apliweld® Secure+ and the electronic ignition offers much more efficient results, saving costs and providing an extra in security.

NEW
Electronic
ignition kit

More compact and versatile
Kit Apliweld®-E v3

Reference selector
Apliweld® Secure+ Selector

Select moulds, loads and accessories according to type of joint

Apliweld®
Secure+ advantages

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PERFECT
UNIONS

The exothermic welding Apliweld® Secure+ is the best mode to make permanent, reliable and high conductivity connections in every installation that requires earthing connection. The molecular union, not only mechanic, ensures the connection during the lifetime of the building in a well-defined process.

  • Easy to use.
  • Methodical procedure that avoids mistakes and malpractices.
  • Certified connections.

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COST
SAVING

The unique tablet format of the Apliweld® Secure+ for any type of connection, it reduces logistics costs, minimizes errors and preparation times and increases the efficiency of the process, even in windy or humid weather conditions.

  • Making all union types with one or several tablet, thus avoiding the need of multiple references.
  • Optimize stock rotation and eliminate obsolete stocks.
  • Does not absorb moisture, thus avoiding stock expiration.
  • Starting rate higher than 99%, avoiding losses of material.
  • Less mold wear due to less thermal shock.
  • Reduces residual wastes when the labor is finished.
  • Makes it easy to tackle unforeseen projects.

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IMPROVES THE
LABOUR SECURITY

Apliweld® Secure+ guarantees more security thanks to the wireless electronic ignition, now even via wireless control with Bluetooth activation and the use of non-flammable material for ignition. The electronic remote ignition is officially recommended by international labor entities.

  • Avoids the risk of projections and burns.
  • Avoids unactioned or inadequate ignitions.
  • Avoids storage risks.

Why is Apliweld® Secure+ the most efficient exothermic welding system on the market?

Tablet format Compound

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· Very easy to use

· Minimises errors

· Does not absorb moisture

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· Reduces residual waste

· Effective in windy conditions

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Unique compound reference for all welds

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· Eliminates various welding tube sizes
· Reduces stock costs
· Simplifies storage

Contains no flammable material

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· Avoids unactioned or inadequate ignitions
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· Simplifies logistics and storage risks
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Provides electronic ignition at a distance

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· Prevents the risk of projections and burns
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· High starting rate
· Minimises deterioration on moulds by reducing thermal shock

Complies with:

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Apliweld® Secure+ system:
How it works?

The products that form the Apliweld® Secure+ are:

APLIWELD®-T: composed of universal welding in tablets.
APLIWELD®-E: electronic initiators.
APLIWELD KIT®-E: electronic ignition box.

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Put the APLIWELD®-T tablets in the graphite mould hopper. The number of tablets is indicated in every mould.
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Place the APLIWELD®-E over the lid and connect the clamps.
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At the same time, press the two buttons of the KIT APLIWELD®-E ignition system or the Wireless control.
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Take the weld.
Software Apliweld® Secure+ Selector
The new prescription tool for any project with exothermic welding.

Provides the necessary references and quantities of material through an easy procedure

Select conductor type/s.
Select the union type.
Indicate:

  • Unit system (mm2 / AWG).
  • Sections of each conductor.
  • Number of weldings to be made.

Repeat the procedures if there are other union types or save the project.
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Our Apliweld® products

Tablets APLIWELD®-T Tablets
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Exothermic welding compound in tablets

Traditionally, exothermic welding required the user to have multiple cartridges with different powder weights for carrying out the various connections. With APLIWELD® -T the required number of tablets are placed inside the graphite mould. Hence there is no need for multiple cartridges.

APLIWELD®-E Electronic initiators
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Electronic initiators

Traditionally, once the conductors were inserted in the graphite mould, the welding compound and the reactive powder (usually a flammable compound) were poured into the crucible. Then a flint gun, applied manually to the starting powder at arm’s length produced a spark triggering the exothermic reaction. With APLIWELD® -E, the electronic starter is inserted on top and activated from a distance. Hence it is completely safe for the operator.

APLIWELD®-E KIT Electronic ignition devices
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NEW Electronic ignition equipment

The new electronic kit is lighter (weighing only one kilogram) and more versatile thanks its charging system via USB to USB-C cable. In this way, the kit can be recharged by any device with a USB input to avoid delays due to the lack of power sources in construction environments. Furthermore, the device can carry out more than 100 welds without recharging. The ignition control is also simplified.

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Electronic ignition equipment

Traditionally, once the conductors were inserted in the graphite mould, the welding compound and the reactive powder (usually a flammable compound) were poured into the crucible. Then a flint gun, applied manually to the starting powder at arm’s length produced a spark triggering the exothermic reaction. With APLIWELD® -E, the electronic starter is inserted on top and activated from a distance. Hence it is completely safe for the operator.

APLIWELD® Accesories
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Basic accessories kit

Basic set of accessories for Apliweld: cleaning brush for conductors, slag removal spade, mould brush, cavity cleaning brush, sealer compound and safety gloves. The AT-068N tool set includes a spark lighter for traditional starting powder ignition.

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General clamp type S

Accessory to facilitate safe fastening, closing and handling of the moulds it is to be used with. This is the most common clamp, suitable for approximately 80% of connections.

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General clamp type G

Accessory to facilitate safe fastening, closing and handling of the moulds it is to be used with. Bigger clamp, valid for large conductors and some particular welds such as LO, XO,TO types.

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Other clamps and accessories

Other accessories are required for less common connections or to ensure good quality welding according to working conditions.

APLIWELD® Specific moulds Reference selector
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Specific moulds

Each mould makes a particular connection: one mould welds two specific conductors (cable to cable, tape to tape, cable to earth rod…), with specific dimensions (50 mm², 70 mm², etc.) and joined in a certain way (cross or T shape etc.). This tool generates a list of the references and quantities of material necessary to make the required connections:

APLIWELD® Multiple mold
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Multiple mold

The multiple mould is a system designed to make different connections using the same graphite pieces. Multiple mould is focused for horizontal T, cross and earth rod welding. However, in some cases it can also weld straight and parallel bonds. The multiple mould is the best solution if only a few common welding types are required, when the features of the work to be carried out cannot be predicted, when conductor sizes are variable or in case of any unexpected occurrences during installation.

Learn about Apliweld® Secure+ exothermic welding

Learn about specific mould

Learn about multiple mould

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